This involves simulation of fluid flow and
heat transfer using Computational Fluid Dynamics (CFD). Flow
analysis involves solving of the Navier-Stokes equation using
numerical tools. The flow parameters like velocity, mass flow
flux, species concentration etc. can be obtained by solving
the Navier-Stokes equation. Thermal simulation involves solving
of energy equations and can simulate distribution patterns
of variables like temperature, heat loss/gain, thermal energy
etc.
CFD for HVAC Sector
Ventilation engineers need to answers to a wide variety
of questions like "How does an air curtain responds
to a temperature change of say 10 C?",
"What are the optimum positions to place the air conditioning
ducts?”, etc. In modern sophisticated design cycles,
the approach of using experience combined with intelligent
engineering judgment is not good enough. Computational Fluid
Dynamics (CFD) codes combined with now available enormous
and cheap processing power can be conveniently used to conduct
simulations to scientifically and accurately arrive at these
answers.
Human Comfort Flow and Thermal Analysis
Thermal, air-flow and relative humidity simulations provide
the data for rooms and halls that can effectively quantify
human comfort inside. These simulations can be used to design
ventilation and ducting systems that optimize human comfort
with minimum power consumption.
- Server Room Ventilation: These simulations can
also be used to design ventilation systems for server
rooms that help in maintaining the temperature and relative
humidity at a certain specified level for proper functioning
of electronic components.
Smoke Simulation
This involves simulation of propagation of smoke due to
a smoke source initiated by a fire. These simulations are
desirable for building engineers seeking to predict fire
safety in buildings. Complex phenomenon like turbulence,
radiation, buoyancy effects etc. have to be correctly simulated
to obtain a good approximation of smoke movement.
- Tunnel Ventilation: These simulations are especially
useful for designing emergency ventilation systems for
tunnels. In case of a fire inside a tunnel, the smoke
must be vented out properly so that the vehicle movement
inside the tunnel is not adversely effected.
- Welding Smoke Ventilation: Smoke produced from
manufacturing processes like welding is very injurious
to the workers’ health. Thus, ventilation systems
for industries using CFD must be designed to ensure that
workers are minimally exposed to harmful gases.
Air Quality Simulations
Improvements in Indoor Air Quality (IAQ) can considerably
improve health and productivity of occupants. In certain critical
areas like clean rooms, operation theaters etc., IAQ simulations
are essential to ensure compliance to required quality standards.
- Mining Ventilation: Ventilation systems for
mines are critical in the sense that the mining dust is
not only harmful for workers but it is also inflammable.
The dust should be properly ventilated out using a well
designed ventilation system using CFD.
- Car Parking Ventilation: Removing the pollutants
produced by moving and idling vehicles inside the basement
car parking area requires the flow of fresh air in all
areas of parking space. The ventilation system (especially
using jet fans) can be designed optimally only using CFD.
CFD
for Power Sector
Boilers
- Design and simulation of boilers and steam generators
- Structural - Thermal Analysis
- Boiler tube erosion analysis
Fans, Blowers, Pumps, Compressors, Ducts
- Cooling water pumps, Boiler feed pumps, Forced draught
fan, Induced draught fan, Air Compressors etc.
- Simulation of flow for design optimization of impellers,
rotors, valves, flow paths, manifolds, ducts etc.
- Structural and vibrations simulation
Electrostatic Precipitators
- Flow and particle capture simulations using CFD techniques
- Mixing Tanks / agitators
- CFD simulations of mixing processes
- Heat Exchangers
- Design of heat exchanger for various applications
- Tube erosion and structural problems
Turbines
- Flow analysis using CFD techniques
- Structural-Thermal analysis for blade design
- Combustion simulation and CFD analysis of combustion chambers
CFD for Automobile Sector
CFD contributes extensively for the automobile sector -parametric
study (trends), reduced experimental work etc. Numerical
modelling is particularly useful in understanding the flow
or looking for qualitative improvements: e.g. optimisation
of vehicle soiling pattern on windows. The various specific
applications of CFD in the automobile sector are:
- Engine coolant jackets
- Under-hood thermal management
- Passenger compartment comfort
- Prediction of the lift and drag coefficient on a car
body
- In-cylinder simulations in an internal combustion engine
- Complete internal combustion engine system: air intake,
turbo-charger, engine ports and valves, in-cylinder flow,
exhaust and gas after-treatment
- Flow organisation, stability and optimisation
- Detailed look at the flow field, especially in complex
geometry
- Optimisation of secondary effects - fuel-air mixture
preparation
Intake Valve and Manifold
- 2-D steady-state incompressible turbulent fluid flow
- Axi-symmetric geometry with a straight intake manifold
and fixed valve lift
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